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PureCycle Technologies, Inc. (PCT)·Q3 2024 Earnings Summary

Executive Summary

  • PureCycle delivered a milestone-heavy Q3: Ironton hit 1MM lbs/week processed, 200K lbs/day, and >10K lbs/hour feed rates; product quality improved as CP2 removal reached up to 15K lbs/day and feed PP concentration rose to 92–95% with an expectation of ~97% in Q4 .
  • Commercialization advanced: management expects revenue to “begin to show up materially in Q4 and ramp into 2025,” with automotive approval targeted for Q4 (orders in Q1’25) and material to P&G for production in Q2/Q3’25 .
  • Liquidity strengthened: Q3-end cash (unrestricted + restricted) rose to $93.7MM, aided by $90MM equity/preferred/warrant financing and $18MM bond sale proceeds; unrestricted cash rose from $10.9MM (Q2) to $83.7MM (Q3) .
  • Operating discipline improved: Q3 operating cash expenses totaled $23.5MM (down from “nearly $35MM” in Q2 and ~$4MM lower vs Q1); CFO indicated Q4 should be “in that $8MM range” with non-recurring maintenance behind them .
  • Key catalysts into 2025: first commercial sales, automotive program approvals, P&G compounding programs, and continued throughput/quality gains at Ironton; legal overhang easing via a proposed $12MM class action settlement announced in July (hearing Oct. 8, 2024) .

What Went Well and What Went Wrong

What Went Well

  • Achieved Ironton production milestones and improved reliability/quality; CEO: “Q3 was a pivotal time…we are confident in continuing to move the Ironton Facility forward…These achievements are allowing the Company to turn its focus toward…commercialization” .
  • Commercial momentum building across fiber, film, injection molding, and automotive; “revenue to begin to show up materially in Q4 and ramp into 2025,” with inventory of 2.5MM lbs of compounded product to support ramp .
  • Liquidity markedly improved with $90MM capital raise and $18MM additional bond proceeds; Q3-end total cash (unrestricted + restricted) reached $93.7MM .

What Went Wrong

  • Financial disclosure remained limited; company did not provide Q3 revenue/EPS/margins and is still pre-material revenue pending customer approvals and ramp .
  • CP2 removal operating rates at Ironton were up to 15K lbs/day (good progress), but below >20K/day “indications” cited in Q2 materials; team still optimizing to push rates and reliability higher .
  • Commercial timing remains inherently uncertain; management declined providing 2025 revenue guidance and is pacing production to demand during Q4-Q1 ramp .

Financial Results

Note: The company’s Q3 corporate update did not include revenue/EPS/margin figures; management focused on operational progress, commercialization timing, and liquidity .

Liquidity snapshot (chronological: Q1 → Q2 → Q3):

Metric ($MM)Q1 2024Q2 2024Q3 2024
Unrestricted Cash$27.2 (incl. $2.2 collateral; $25.0 available) $10.9 $83.7
Restricted Cash$14.8 $12.6 $10.0
Total Cash (Unrestricted + Restricted)$42.0 $23.5 $93.7

Operational KPIs (chronological: Q1 → Q2 → Q3):

KPIQ1 2024Q2 2024Q3 2024
Resin production~1.3MM lbs produced Peak daily 134K lbs in June; 8,000 lbs/hr feed; 11,000 lbs/hr pelletization QoQ production >200% growth; milestones: 1MM lbs/week, 200K lbs/day, >10K lbs/hr feed
CP2 removal ratesCapacity improvements planned Indications of >20K lbs/day removal capacity Actual removal up to 15K lbs/day; CP2 no longer expected to be rate constraint
Feed PP concentrationImproved to ~92–95%; target ~97% in Q4 with flake sorter
CompoundingEarly trials progressing First orders for compounded PureFive ~$0.4MM/week sellable product; 2.5MM lbs compounded inventory

P&L snapshot and estimates (company disclosure):

MetricQ1 2024Q2 2024Q3 2024Q3 2024 vs Estimates
RevenueNot disclosed in 8-K update Not disclosed in 8-K update Not disclosed; revenue expected to begin in Q4 S&P Global consensus unavailable (data access limit)
Diluted EPS-$0.52 Not disclosed in 8-K update Not disclosed in Q3 update S&P Global consensus unavailable (data access limit)
EBITDANot disclosed Not disclosed Not disclosed S&P Global consensus unavailable (data access limit)

Footnote: SPGI estimate retrieval failed due to daily limit; consensus comparisons unavailable at this time.

Guidance Changes

MetricPeriodPrevious GuidanceCurrent GuidanceChange
Revenue timingQ4 2024 → 2025Not provided“Revenue to begin to show up materially in Q4 and ramp into 2025” New qualitative timing
Automotive approvals/ordersQ4 2024 / Q1 2025Not providedTarget final approval Q4’24; orders to start Q1’25 New milestone targets
P&G production2025Not providedPlans to provide material for production beginning Q2 or Q3 2025 New milestone target
Operating cash expensesQ4 2024Not provided“Probably be in that $8MM range” with non-recurring maintenance behind; aim similar level to Q3 New qualitative view
Augusta (2-line) timelineBuild/commissionNot specified recently6–10 quarters; initial 2 lines (260MM lbs/yr) Clarified schedule/scope
Breakeven utilizationOngoingPrior commentaryFacility breakeven at 40–50% utilization; company breakeven requires 80–90% Ironton rate (ex-CapEx) Restated framework
Liquidity actionsNext several monthsRemaining bonds on balance sheetIntends to sell ~$118MM of revenue bonds to support 2025 liquidity Liquidity plan reiterated

Earnings Call Themes & Trends

TopicPrevious Mentions (Q1 & Q2)Current Period (Q3)Trend
Production ramp & CP2Q1: >100 reliability projects; CP2 upgrades planned; Q2: indications of >20K lbs/day CP2 removal; reached 8K feed/11K pellet rates CP2 removal up to 15K lbs/day; milestones: 1MM/week, 200K/day, >10K/hr; CP2 no longer expected to constrain rates Improving
Feedstock sorting/PP concentrationQ2: expanded sorting capacity plans (flake sorting lines) PP concentration improved to 92–95%; targeting ~97% in Q4 with new flake sorter; Denver, PA sort facility at nameplate Improving
Compounding strategyQ2: first orders for compounded PureFive, multiple partners ~$0.4MM/week sellable product, 2.5MM lbs inventory; economics accretive via mix and fixed-cost leverage Scaling
Commercialization timingQ1/Q2: trials positive in film/fiber; FDA LNO expansion “Material revenue in Q4 ramping into 2025”; automotive approval Q4, P&G production Q2/Q3’25 Accelerating
Liquidity/financingQ1: bond transactions; Q2: agreement to sell more bonds +$90MM capital raise; +$18MM bond proceeds; plans to sell ~$118MM bonds ahead Strengthened
Regulatory/legalQ1: FDA LNO expansion Proposed $12MM class action settlement announced (hearing Oct. 8) De-risking

Management Commentary

  • “Q3 was a pivotal time for the team. We are seeing strong interest in our product…plan to increase production…believes this should lead to meaningful sales going into 2025.” – CEO Dustin Olson .
  • “We expect revenue to begin to show up materially in Q4 and ramp into 2025.” – CEO Dustin Olson .
  • “Ironton is under control. CP2 is under control…Compounding is operational…inventory is building…laying the groundwork for commercialization in Q4 and going into 2025.” – CEO Dustin Olson .
  • “Operating cash expenses totaled $23.5MM for the third quarter…a decline from nearly $35MM in the previous quarter and down about $4MM from the first quarter.” – CFO Jaime Vasquez .
  • “We should no longer be limited by a CP2 removal constraint…removing this material at rates of up to 15,000 pounds per day.” – CEO Dustin Olson .

Q&A Highlights

  • Production reproducibility and pacing: Management confident milestones can be reproduced on demand; Q4 production will be paced to commercial demand as orders ramp .
  • Commercialization timeline: Revenue expected to start in Q4 and ramp into 2025; management declined specific 2025 revenue guidance .
  • Partnerships/JV pipeline: Interest rising post-Ironton progress; SK JV termination viewed as timing/coordination issue; exploring opportunities outside South Korea with SK as a continuing partner .
  • Economics and breakeven: Facility breakeven at 40–50% utilization; company-level breakeven requires 80–90% Ironton rate (ex-CapEx); compounding should enhance overall profitability .
  • Augusta build: With long-lead equipment in hand, 6–10 quarters to stand up initial two lines; additional lines would be faster once core infrastructure in place .

Estimates Context

  • Wall Street consensus (S&P Global) for Q3 revenue/EPS/EBITDA was unavailable due to data access limits at time of analysis; management did not provide numeric guidance and emphasized commercialization timing (Q4 start, 2025 ramp) .
  • Implication: Models likely need to shift revenue recognition from Q3 to Q4’24, with steeper 2025 ramps in fiber, injection molding, automotive, and eventual film as approvals progress .

Key Takeaways for Investors

  • Execution turning the corner: Ironton’s throughput, reliability, and product quality improved, with CP2 no longer expected to constrain rates; feedstock quality gains (92–95% PP, aiming ~97% in Q4) should lift yields and efficiency .
  • Commercial catalysts near term: Expect first revenue in Q4; targeted auto approval in Q4 with orders in Q1’25; P&G production in Q2/Q3’25 supports medium-term volume visibility .
  • Liquidity runway extended: $93.7MM total cash at Q3-end plus plans to sell ~$118MM of bonds to support 2025; reduced operating cash expense trajectory improves resilience .
  • Profit path: Compounding broadens addressable market and enhances dollar profit via higher volumes/fixed-cost leverage; breakeven utilization thresholds (40–50% facility; 80–90% company) anchor ramp goals .
  • Monitoring items: Conversion of trials to POs, timing and scale of initial shipments in Q4–Q1, sustained reproducibility of milestone rates, CP2 removal running closer to >20K/day indicated capacity, and financing milestones for Augusta/Antwerp .
  • Legal overhang easing: Proposed $12MM settlement of legacy class action, with October hearing, reduces headline risk .
  • Trading setup: Stock likely sensitive to first commercial order announcements, customer approvals (auto/P&G), and evidence of sequential revenue scaling in Q4/Q1; operational updates on feed rates/uptime and cash burn can be incremental catalysts .
Note on financial disclosures and estimates:
- The Q3 corporate update and call did not include revenue/EPS/margin figures; management focused on operations, commercialization, and liquidity **[1830033_0000950170-24-122838_pct-ex99_1.htm:0]** **[1830033_PCT_3406596_5]**.
- S&P Global consensus estimates for Q3 were unavailable at query time due to data access limits. We will update comparisons when accessible.

Citations:

  • Q3 8-K press release and slide content
  • Q3 earnings call transcript
  • Q2 8-K update (for trend)
  • Q1 8-K update (for baseline)
  • July 1 press release (legal)